Precision machining of non-standard CNC lathe machining hardware metal products involves several key steps to achieve accurate and high-quality results. Here's a general overview of the process:
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Design and Planning:
- Understand the requirements and specifications of the desired hardware product.
- Create a detailed design or blueprint, considering the dimensions, tolerances, and material properties.
- Plan the machining strategy, including tool selection, cutting paths, and workholding methods.
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Material Selection:
- Choose the appropriate metal material based on the specific application and desired characteristics (e.g., strength, durability, corrosion resistance).
- Consider factors such as machinability and availability of the selected material.
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Workpiece Preparation:
- Obtain the raw material in the form of stock, such as bars, billets, or sheets.
- Measure and inspect the material for any defects or inconsistencies.
- Securely mount the workpiece onto the CNC lathe, ensuring stability and proper alignment.
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CNC Programming:
- Convert the design specifications into machine-readable instructions (G-code).
- Define the toolpaths, cutting speeds, feed rates, and machining sequences.
- Optimize the program to minimize material waste and reduce cycle time.
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Machining Operations:
- Use appropriate cutting tools, such as drills, end mills, and inserts, based on the required features and material properties.
- Perform operations like turning, facing, drilling, boring, threading, and grooving.
- Continuously monitor the machining process, ensuring dimensional accuracy and surface finish.
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Quality Control:
- Regularly inspect the workpiece dimensions using precision measuring instruments like calipers, micrometers, or coordinate measuring machines (CMMs).
- Verify the tolerances and surface finish against the design specifications.
- Make any necessary adjustments or corrections to ensure conformity.
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Surface Treatment and Finishing:
- Apply surface treatments or coatings if required, such as plating, anodizing, or painting.
- Perform additional finishing operations like deburring, polishing, or grinding to achieve the desired aesthetic and functional qualities.
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Final Inspection and Packaging:
- Conduct a final inspection to ensure the machined hardware meets all quality standards.
- Clean and package the finished products appropriately, protecting them from damage during transportation.
Products Discription
| Product name | Machining Components CNC Turning Parts Stainless Steel Precision Machined Parts |
| Production Equipment | CNC, Milling Machine Processing, CNC Lathe Processing,CNC Turning, CNC Milling, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding |
| Material | Steel: 4140, Q235, Q345B,20#,45# etc.
Stainlesss: SUS303, SUS304, SS316, SS316L,17-4(SUS630) etc |
| Drawing format | STEP,STP,GIS,CAD,PDF,DWG,DXF etc or samples. |
| Production Process | Raw material incoming inspection→Drawing Confirmation→Machine Setup→Trial Production→Sample quality check and confirmation→Mass production→Final Inspection→Packing→Ready to Ship |
| Finish | Sandblasting, Anodize color, Blackenning, Zinc/Nickl Plating, Polish,
Power coating, Passivation PVD, Titanium Plating, Electrogalvanizing,
electroplating chromium, electrophoresis, QPQ(Quench-Polish-Quench),
Electro Polishing,Chrome Plating, Knurl, Laser etch Logo, etc. |
| Application | Auto Parts, Hydraulic Hoses, Oil Machinery, Geological Drilling, MotorCycle, Bycycle, Agricultural Machine Parts, Engineering Machinary, Fastners. |
| Surface roughness | Ra 0.1~3.2 |
| Surface Treatment | Grinding, Polish, Deburr, Painting, Galvanization, Chrome Plating, Anodization treatment etc |
| Inspection | 100% Dimensional Check
100% Visual Check
Mechanical Properties Inspection, Internal Lab test report or Third Party Inspection Report. |
| Inspection Instrument | Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier,CMM
Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge |
| Tolerance | Customer's Drawing Request |
Products Display
Production Process
Our Workshop
Quality Control Standards
To consistently exceed customer expectations, quality control and assurance is achieved through
• Comprehensive written procedures and policies
• Detailed records of incoming raw material
• Optional XRF analysis reports
• Analysis of root cause of non-conformances
• Fully equipped inspection department
• Consistent calibration and labeling of inspection tools
• Designated areas for non-conformationg parts
• Staff members being strongly encouraged to suggest improvements in methods, materials and suppliers
Why choose TORICH?
1. Manufacturer, Exporting and Trading for over 20 years' experiences.
2. Good connection with 1st hand manufacturers engineer and production team directly.
3. TOP A raw material supplier for long term and stable cooperation.
4. Experienced engineers in the field for over 20 years.
5. 7x24hours prompt reply after receiving 1st enquiry.
Packing and Transportation
FAQ
1. Are you manufacturer or trader ?
TORICH is manufacturer based trading company.
2. How can we get samples ?
Ready to ship samples can be delivered within 3 working days, developing samples need to be confirmed with our engineer and sales team.
3.How can I get a quote?
Detailed drawings (PDF/STEP/IGS/DWG...) with material, quantity and surface treatment information.
4. Can I get a quote without drawings?
Sure, we appreciate to receive your samples, pictures or drafts with detailed dimensions for accurate quotation.
5. What is the lead time?
15-60 day depending on different order quantity and products.
6. Can you provide samples before mass production?
Sure, sample fee is needed, will be returned when mass production if possible.
7. What is your payment terms?
30% deposit, the balance 70% before shipping.
8. What is your packing method?
Safty and strong packing suitable for sea shipping and air shipping.
9. What will you do if we receive poor quality parts?
Please kindly send us the pictures, our engineers will find the solutions and remake them for you asap.
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